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COMPLEX GEOMETRY · CONSIDERED MACHINING

5-Axis CNC
Machining Services

Angled features, contoured surfaces and multi-face components need a machining plan built around the drawing. We review tool access, workholding and the dimensions that matter. Examples to review include multi-face mechanical parts and components used in robotic machining cells.

  • UT-380 five-axis machining center
  • Programming & process review
  • First-article inspection
Multi-face structural component from the factory part portfolio
Multi-face structural component · factory part portfolio
Machine
UT-380 · 5-axis
Machining Routes
Indexed 3+2 · Simultaneous*
Quality Checks
First article · In process
Inspection Tools
CMM · Optical · Height gauge

*The suitable route and machine configuration are confirmed against the part and equipment requirements.

Choose the Machining Route for Your Geometry

Five-axis machining expands access to angled and multi-face features. Whether indexed or simultaneous motion is appropriate depends on the drawing, setup and available machine configuration.

POSITION. LOCK. MACHINE.

Reach an angled face. Then cut.

Two rotary axes position the part or tool. The orientation stays fixed while the three linear axes machine the feature.

  • Angled holes and mounting faces
  • Pockets approached from different directions
  • Prismatic parts with features on several sides

A practical route when each feature can be machined at a fixed tool orientation.

COORDINATED MOTION

Change orientation through the cut.

Linear and rotary axes move together during cutting to follow a surface or maintain a suitable tool approach.

  • Continuous contoured surfaces
  • Changing tool access along a feature
  • Geometry requiring coordinated rotary motion

The machining route depends on tool access, machine configuration, programming and the part requirements.

Use the process the part needs. If three-axis machining can meet the drawing efficiently, it may be the more practical route.

Compare 3-Axis Machining

02 / PART GEOMETRY

Features That Shape the Setup.

These factory portfolio photographs illustrate part geometry. The machining route and specifications are reviewed for each drawing.

Factory structural component with bores and mounting features on several faces

MULTI-FACE STRUCTURE

Structural Components

Open sections, mounting faces and bores require a planned approach to workholding and feature relationships.

Factory machined housing with contoured surfaces, openings and an angled threaded boss

CONTOURED GEOMETRY

Housings & Angled Features

Curved surfaces and angled interfaces bring tool access and drawing datums into the same review.

Factory mounting bracket with several machined faces, tabs and mounting holes

MULTI-FACE MOUNTING

Brackets & Interfaces

Pockets, tabs and holes across multiple faces can benefit from a coordinated setup sequence.

Representative factory part photographs; individual five-axis operations and tolerances are not attributed to these examples.

03 / ENGINEERING & QUALITY

From Drawing Review to Inspection.

Plan the datum scheme, workholding and tool access before machining; agree the inspection scope against the dimensions that control function.

  1. 01

    Start With the Functional Geometry

    Identify the datum system, mating surfaces, bore relationships and dimensions that control the assembly.

  2. 02

    Plan Access and Workholding

    Review tool reach, collision clearance, clamping surfaces and the sequence for features that cannot be reached in one setup.

  3. 03

    Program, Simulate and Prove

    Prepare the toolpath, check the machining sequence and inspect a first article before moving into the agreed production run.

  4. 04

    Inspect the Features That Matter

    Use the inspection methods agreed for the drawing. Check parts through production and complete final inspection before packing.

UT-380 five-axis machining center shown in factory equipment documentation
UT-380 · 5-axis machining center

INSPECTION EQUIPMENT & RECORDS

Check the Features That Matter.

CMM, optical projector and height gauge support incoming, first-article, in-process and outgoing checks. Inspection records are retained for three years. Confirm report requirements with your quotation.

Materials & Surface Finishing

Choose a material grade, then specify the finish, appearance and dimensions that matter for your part.

Metals

Metals grades available for 5-axis machining review
MaterialAvailable Grades
Aluminum6061 · 7075 · 2024 · 5052
Stainless Steel303 · 304 · 316 / 316L · 17-4PH
Carbon & Alloy Steel45 Steel · 40Cr · 4140 · 4340
BrassC360
CopperC110 · C101
TitaniumGrade 2 · Grade 5 (Ti-6Al-4V)
Tool & Mold SteelP20 · H13 · A2 · D2

Engineering Plastics

Engineering Plastics grades available for 5-axis machining review
MaterialAvailable Grades
POM / AcetalPOM · Selected Delrin grades
Nylon / PAPA6 · PA66
Other Engineering PlasticsABS · PC · PMMA · HDPE · PTFE
High-Performance PlasticsPEEK · PEI / ULTEM

FINISH OPTIONS

One-Stop Surface Finishing

Finish availability depends on material and part requirements.

  • Anodizing
  • Hard Anodizing
  • Bead Blasting
  • Polishing
  • Brushing
  • Passivation
  • Electroless Nickel Plating
  • Zinc Plating
  • Powder Coating
  • Black Oxide

Confirm coating thickness, masked areas and whether critical dimensions apply before or after finishing.

5-Axis CNC Machining FAQ

Answers to common engineering and sourcing questions.

What is the difference between 3+2 and simultaneous 5-axis machining?

In indexed 3+2 machining, the rotary axes position the part or tool and remain fixed while cutting takes place along the linear axes. In simultaneous 5-axis machining, linear and rotary axes move together during the cut. The appropriate route depends on the geometry, tool access and available machine configuration.

Can every surface be finished in one setup?

No. The fixture must hold the part, so clamped surfaces and inaccessible features can require another setup. The benefit is often fewer repositioning operations, rather than a guarantee that every part is completed in one setup.

Does five-axis machining automatically mean tighter tolerances?

No. Fewer setups can help preserve relationships between features, but accuracy also depends on the material, workholding, tool reach, thermal conditions and inspection method. We confirm tolerances feature by feature against your drawing.

When is 3-axis machining the better choice?

If the required features are accessible in practical setups and the drawing can be met, 3-axis machining may offer a simpler and more economical route. Five-axis machining is considered when added tool access or reduced repositioning provides a useful benefit.

Which materials and surface finishes can I request?

Send the exact material grade and condition with your drawing. Options include aluminum, stainless and alloy steels, titanium and engineering plastics. Finishes are selected for material compatibility and may include anodizing, hard anodizing, bead blasting, polishing, brushing, passivation, electroless nickel plating, zinc plating, powder coating or black oxide.

What information is needed for a five-axis machining quote?

Include a 3D model, dimensioned drawing, material grade, quantity, drawing revision, required finishes and delivery target. Identify critical tolerances, datums, cosmetic surfaces and the inspection documentation you need. The quotation confirms the machining route, achievable requirements and production schedule.

START WITH YOUR DRAWING

Get a 5-Axis Machining Quote

Send your model and requirements for a review of process, material, inspection and production timing.

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