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EV Charging Gun
Contact Pins

Custom machined contact pins for charging-gun assemblies. Review contact profiles, locating shoulders, cable-side termination features and plating requirements.

Swiss machining and CNC turning/milling
Machined components to an approved drawing
Critical features and finish reviewed per order
Inspection and delivery scope agreed before production
Individual machined contact component examples
DFMDrawing & process review
QCAgreed inspection plan

Component Scope and Drawing Review

CNCPioneer supplies individual CNC-machined parts for charging equipment. Complete charging guns, plug assemblies, vehicle inlets and charging stations are outside this supply scope.

This page focuses on cable-side charging-gun contact pins: their front contact profile, locating shoulders and rear termination features.

The equipment designer or integrator defines and validates electrical rating, temperature rise, mating performance, sealing and system compliance. A machined part or dimensional report does not establish those assembly ratings.

  • Contact profileDefine the contact length, leading geometry and diameters from the mating assembly.
  • Location in the carrierDimension shoulders, grooves and retention features from a common datum.
  • Rear terminationSpecify the cable-side hole, thread or joining interface; identify any assembly operation separately.
  • Plated conditionState which contact surfaces are plated and how final dimensions will be accepted.
Individual machined contact component examples

Plan the Machining and Acceptance Requirements

Review the individual component before confirming the production route, price and schedule.

Geometry and access

Review diameters, bores, threads, shoulders and milled features together. Restricted access or thin sections may require changes to the proposed process.

Material and condition

State the exact material specification, stock condition and permitted alternatives. Confirm availability and any treatment before ordering.

Finish and final dimensions

Identify functional surfaces, masked areas and the condition in which dimensions are accepted. Include any required measurements after finishing.

Quantity and documentation

Share initial and repeat quantities, the target date and required records. Inspection coverage and delivery timing are confirmed with the quotation.

What to Include in Your Quote Request

Send the component drawing and clarify the supplied item before requesting pricing.

  • 2D drawing and available 3D CAD with matching revision.
  • Exact material grade, condition, quantity and repeat-order expectations.
  • Critical fits, datums, threads, edge limits and finishing requirements.
  • Inspection records, target date and any component qualification requirements.

Component Examples to Specify

Examples illustrate individual machined parts. The accepted drawing defines the supplied item and its inspection requirements.

Power contact pins

Power contact pins

Specify the contact profile, locating shoulder and rear termination on the individual pin drawing.

Stepped contact pins

Stepped contact pins

Identify changes in diameter, retention features and any internal bore before choosing the machining route.

Pilot and signal pins

Pilot and signal pins

Define small-diameter features, edge conditions and inspection access; the electrical function belongs to the assembly specification.

Industries & Applications

Application images show the assembly environment. The supply scope is the individual machined component defined in the quotation.

Materials

Material Options for Drawing Review

Specify the exact grade and condition selected for the component. Availability, finishing compatibility and suitability require project review.

Grade and condition to drawing

Copper and specified copper alloys

Provide the exact alloy and condition selected for the contact or terminal. Include the finish stack and required material records.

Grade and condition to drawing

Brass

Specify the grade, contact or mechanical function, and any plating requirements. Confirm the material selection against the assembly design.

Grade and condition to drawing

Stainless steel

For specified mechanical sleeves, locating parts or fasteners, identify the grade, fit and required surface condition.

Finish selection

Define the Finish on the Drawing

Include the finish specification, surfaces covered, masking and post-process dimensions. Process availability and documentation are confirmed for the order.

Drawing requirement

Deburring and edge requirements

Identify edges that contact seals, cables or mating parts. State permitted edge breaks and burr limits rather than relying on a generic deburr note.

Best for
Functional edges and assembly interfaces
Specify
Burr limits, edge break and protected features
Drawing requirement

Surface condition

Specify the required texture or coating for each functional surface. The drawing should distinguish cosmetic areas from fits and contact regions.

Best for
Specified contact, sealing and mating surfaces
Specify
Surface texture, coating and masking areas
Drawing requirement

Final inspection condition

Define whether acceptance applies before or after treatment. Include any coating-thickness, appearance and dimensional records needed.

Best for
Parts accepted after treatment
Specify
Acceptance condition and required records

Production Planning

Process selection, batch planning and inspection are reviewed for your drawing. Machine allocation and delivery timing are confirmed with the quotation.

DFMDrawing and process review
RFQQuantity and delivery review

Inspection & documentation

Inspection and Order Documentation

Agree the features to inspect, the measurement method and the records required for acceptance.

DrawingFeature-specific limits
AgreedInspection coverage

No universal tolerance or certification is implied. Supplier qualification, material records and inspection requirements must be confirmed for the specific order.

Material and Revision

Check
Drawing revision, material grade and supplied condition.
Verify
Review the purchase specification and agreed material documentation.
Records
Drawing revision and material records required by the order.

Critical Geometry

Check
Mating diameters, bores, threads, datums and positional relationships.
Verify
Agree suitable measuring methods and inspection access for each feature.
Records
Specified critical-feature measurements and any first-article report.

Finish and Edges

Check
Surface requirements, burr limits and dimensions after treatment.
Verify
Inspect in the acceptance condition defined by the drawing.
Records
Agreed finish and post-process inspection results.

Release to Delivery

Check
Quantity, marking, cleanliness, packaging and required records.
Verify
Review the agreed release criteria before shipment.
Records
Inspection and delivery documents included in the quotation.

Agree Your Quality Document Pack

Confirm the certificates, inspection reports and production records needed for your order when sharing your drawing.

Request quality documents

EV Charging Gun Contact Pins Questions

Do you supply complete charging equipment?

CNCPioneer supplies individual CNC-machined parts for charging equipment. Complete charging guns, plug assemblies, vehicle inlets and charging stations are outside this supply scope.

What is the focus of this component page?

This page focuses on cable-side charging-gun contact pins: their front contact profile, locating shoulders and rear termination features.

Does a machined component have an electrical or sealing rating?

The equipment designer or integrator defines and validates electrical rating, temperature rise, mating performance, sealing and system compliance. A machined part or dimensional report does not establish those assembly ratings.

How should plating and mating dimensions be specified?

Identify the substrate, finish specification, coated and masked surfaces, and whether each controlled dimension applies before or after plating. Include the mating-part drawing where it affects acceptance.

What is required for a quotation?

Send the current component drawing, available model, material grade and condition, quantity, finish, critical dimensions and required records. Price, feasibility, any secondary operations and delivery timing are confirmed for that scope.

CUSTOM CNC PARTS

Request a Component Machining Quote

Custom machined contact pins for charging-gun assemblies. Review contact profiles, locating shoulders, cable-side termination features and plating requirements. Share the drawing revision, material, quantity, finish and required inspection records.

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